Lean manufacturing Tool for Productivity Enhancement-Case Study

Today worlds lean manufacturing is very common term for waste elimination in manufacturing industry. This paper focused on lean manufacturing concept in XYZ Pvt. Ltd Pithampur. The concept of lean manufacturing is based on the waste elimination. Lean tool are helpful to indentify the waste and non value added thing in system and provide the tool for removing the wastes. Waste is reduced by the lean technique in XYZ manufacturing company; there is manufacturing work, the loder backhoe, vibratory compactor. The loader backhoe completes in several operation. In the XYZ plant there are two basic productions line one is conveyor line another is sub assembly line. The company manufactures 4 to 5 loader backhoes in a day, i.e. in 16 hours. The company has observed increase in demand of loader backhoes. The company has established a target of manufacturing 10 loader backhoes in a day. In order to reach the set target the company has to increase its productivity. This paper is based on data based analysis In XYZ company. Although the process and discrete industry share several common characteristics, there are areas where they are very different. Both manufacturing settings have overlap, but at the extreme, each has its unique characteristics. Using this concept try to enhancement of productivity, by using the concepts of lean manufacturing and single piece flow system in particular format.