Monitoring and Controlling of Automation Die Casting Process in Industry

Die casting processes are highly functioning with many difficult sections. Generally in die casting industries, automation plays a vital role to get a better execution in quality, quantity, time consuming in manufacturing process. The process is generally deals with a Programmable Logic Controller as a digital computer used to automate in electromechanical processes. Automation system generally networked with Human Machine Interface to show die casting parameter values for all the time in graphical manner. In such process there is a need of operator to monitor and control the set ranges in Human machine Interface which shouldn’t go vary at a period of time, if the operator miss to visit the spot then there will be a chance of occur machine error. For this purpose the proposed system play the major role by viewing the step processes with set ranges of entire working system’s avail in industry remotely using ZigBee with the monitoring technology Supervisory Control and Data Acquisition. On this basis, service engineers or operators can easily view the conditions of industry automations, diagnose problem and help engineer to monitor and control the current operation in control room itself. This system is implemented to fetch graphical data’s of individual automations networked Human Machine Interface to single monitor and the result has been achieved with control and monitor of whole process as an application was also presented.