Percentage Reduction of Defects in Trim-Line

This project report is a detailed study of various techniques, procedures & efforts that are employed in improving productivity by identifying problems and then developing suitable solutions. This report consists of many small projects which in turn lead to better productivity. Being in the Maintenance department various issues faced in the TCF Assembly Shop which reduce the productivity have to be tackled. Thus, improvements are made in a systematic manner and suggestions regarding each issue have been mentioned in this report. Few of the suggestions have been implemented and has seen good results. Thus, overall objective was to reduce worker’s fatigue, improve quality and have higher customer satisfaction. Each aspect has been covered in one of the multiple projects in this report. Thorough study of the existing processes has been done and modifications based on the observations have been made. Many issues have been tackled like operator's fatigue reduction, reduced wear of machine parts, proper classifications wherever required. The problems are tackled by following few basic steps like observation, collecting data, and study of the problem, cause identification, providing suggestions and then implementing those suggestions. The report includes various personal suggestions.