Weight Optimization of Chain Link using Glass Fiber Composite as Alternative Material

Chain is the most important element of the industrial processes required for transmitting power and conveying of materials. Roller conveyor chain performs efficient and economical in wide range of applications in manufacturing and agricultural industries. In chain conveyor system motor capacity of conveyor depends on the weight of chain and weight of chain conveyor is covered by outer link and inner link. So, weight is the main problem with metal chain and power consumption is more due to bulky stacker chain. So, to reduce power consumption we have to reduce weight of chain link plate. In this project we performed, theoretical analysis of the stresses in chain link, pin and estimation of required breaking load as per given capacity of roller conveyor chain, finite element analysis of stresses in chain link and pin for traditional material and composite material (Glass Fiber) using ANSYS. Then Experimental analysis of chain link and pin of suggested alternative composite material (Glass Fiber) will be done and comparison of theoretical, FEA and experimental results for Chain Link Plate made of Glass Fiber will lead to the conclusion of the study and final results.